Custom Mold Design & Making Service
Whether you have a unique idea or have a new product design that need to look for high-
quality mold design services. Now, with our quick quote service, we can provide you with
the mold solution that best suits your needs for sustained production/economic efficiency.
- Own high-precision mold
- Quick Turn Tooling and Precision Molding
- Document Security and NDA Guarantee
Custom Injection Mold Design & Making Services
What injection molds can Shengxin make?
We have more than 20 years of long-term cooperation experience with well-known brands and are committed to providing high-quality mold solutions
that are most suitable for your continuous production needs.
LSR Injection Molding
The LSR molding process is mainly divided into two parts: A (matrix) and B (catalyst).
The two materials are injected directly into a sealed mold, where the materials
combine and begin to vulcanize, or cure, into the precise part geometry. After the
curing process is complete, the machine
ejects the finished part.
Plastic Injection Molding
The LSR molding process is mainly divided into two parts: A (matrix) and B (catalyst).
The two materials are injected directly into a sealed mold, where the materials
combine and begin to vulcanize, or cure, into the precise part geometry. After the
curing process is complete, the machine
ejects the finished part.
Insert Molding
Insert molding involves placing a pre-formed object (such as a metal or plastic
component) into a mold, followed by injecting molten plastic around it. This process
results in a single component that combines the properties
of both materials.
Overmolding
Overmolding is used to combine at least two materials to manufacture components
or products, meeting the application requirements for color and material properties.
Why Choose To Cooperate With Shengxin?
1. Industry brand cooperation experince
SGS holds industry certifications such as SGS and has accumulated extensive engineering experience through long-term cooperation with renowned companies such as Thermo Fisher Scientific and Scanfield. SGS can provide professional solutions for your projects.
2. Professional team and Mold analysis
With 20 years of experience, our skilled mold engineers are dedicated to providing high-quality, durable injection molds that are best suited for your ongoing production needs. These molds will deliver countless production cycles and bring long-term value to your business.
3. Own mold room Quick Turn Tooling
All molds are processed and manufactured in our own mold workshop, ensuring project timelines and mold quality are guaranteed. We have high-precision lathes from Switzerland and Japan, such as GF AgieCharmilles EDM and Japanese Sodick EDM.
4. Superior service
If you have any problems about the mold quality, we are happy to offer a free design review and provide an effective solution within 24 hours.
Mold Design Process with Shengxin
1
Share design/Sample
Time: 2-3 days
Before starting the mold prototype, we need to analyze your drawings in detail and finalize the customization requirements, such as product material, application field, production quantity, mold life, etc. Based on your usage requirements, we will provide a tailored solution.
2
Get a quote
Time: 1-2 days
We will provide different mold quotations for your reference, aiming to offer more cost-effective mold solutions.
3
Confirm the DFM report
Time: 3-5 days
The engineer will reassess the product and provide a DFM analysis report, offering necessary optimization suggestions, and will be happy to share all the information with you. Production will begin after your approval.
4
Mold Design
Time: 5-7 days
Use CAD software to design detailed 3D models of
the mold. include:
Core and cavity details.
Runner, gate, and sprue system for optimal flow.
Cooling channels for uniform temperature control.
Ejection system for smooth part removal.
Simulation and Analysis.
5
Custom Tooling
Time: 25-30 days
We select suitable steel materials according to mold requirements and process and assemble the mold through techniques such as CNC machining, EDM,wire cutting, and polishing.
6
Mold Testing and Validation
Time: 5-7 days
We conduct comprehensive production testing of the mold, evaluating part quality, dimensions, surface finish, as well as gating, cooling, and ejection systems. Sample parts are provided to the customer for validation. Final mold optimization is carried out based on the feedback.
Our Mold Design Capabilities
The design engineers at Shengxin have 20 years of experience. We not only design and manufacture molds but also provide end-to-end services, from design concepts to delivery. This allows us to find creative solutions.
Engineers use MoldFlow software to analyze potential issues with the mold before actual manufacturing. This allows for the prediction of defects、optimization of gate placement、 and prevention of issues such as voids、 warping、and sink marks after the component is molded. It also helps avoid multiple mold modifications, thereby reducing both costs and time.
We are committed to providing high-quality molds and thoroughly analyzing your project. DFM (Design for Manufacturability) focuses on optimizing mold design、 ensuring the manufacturability、cost-effectiveness、and high-quality production of injection molds and related molded components. This approach ensures minimal cost and maximum performance of the final product during the transition from design to production.
Injection mold design is a critical aspect of the injection molding process because it directly impacts the quality、 efficiency and cost of the final production. Engineers use CAD software like MoldFlow and SolidWorks to conduct a comprehensive and detailed review of the mold design, simulating the injection molding process to evaluate the optimal molding conditions. This helps identify and resolve design defects, leading to the development of more cost-effective and reliable mold designs.
Our Mold Processing Capabilities
The primary job of the mold data testing center is to ensure that the molds meet the required specifications and are capable of producing high-quality parts efficiently. Our engineers will design the CAD drawings of the mold. And then, the metal is placed in the mold positioning machine to match. The machine automatically operates and positions the areas that need to be engraved. The finished mold needs to be tested and analyzed here.
CNC machining centers have highly automated and precise machine tools that use milling, drilling, and tapping techniques to remove material. With the aid of a computer control system, the movement of cutting tools and workpieces is precisely controlled, achieving the specified accuracy, tolerance, and surface finish. CNC machining can be used to make high-accuracy and complex molds. We have advanced precision CNC machine, Japan Makino CNC machine.
EDM machining centers utilize the principle of electrical discharge to perform precise and intricate machining operations on workpieces. It mainly consists of two types: Wire EDM and Sinker EDM. Operators program the machining paths, shapes, and other parameters to achieve micron-level precise control and automation.
We are equipped with advanced spark machine equipment, such as GF AgieCharmillers EDM, Japan Sodick EDM, etc.
We also have a hardware processing workshop, a stamping workshop, and large water grinding chamber. Each workshop is equipped with advanced equipment and tools to ensure the production of high-quality metal molds. We can meet our customers’ stringent requirements in terms of precision, durability, and functionality.
Rubber Material Properties Introduction
1. Electronic Products
2. Industrial & Automotive Products
3. Medical Products
Related Services
We offer comprehensive customization services from design to finished product delivery, dedicated to optimizing the processes at every stage
and providing complete solutions. From concept design to production and manufacturing, we strictly control quality, manage costs efficiently,
and ensure timely delivery, guaranteeing high-quality products for our clients.
Design & Tooling Making
We offer mold design、 mold processing and product manufacturing services. Whether it’s small-batch customization or large-volume orders, we can provide the most suitable mold customization solutions based on your requirements.
Rapid Prototyping
Our engineers will thoroughly analyze your project,offer optimization suggestions and create physical prototypes using various materials, including plastic, metal, and rubber, through rapid prototyping services. You can directly touch and inspect the samples, identify and optimize potential issues, effectively avoiding waste during the production process and reducing time and cost investment.
LSR Molding
We can process silicone components for the medical and electronics industries using the LSR (Liquid Silicone Rubber) process in a cleanroom. By precisely controlling the production environment and material properties, we optimize efficiency and reduce issues, especially for complex parts. This high-standard process ensures precision and stability, extending product lifespan and meeting the stringent quality requirements of these industries.
Plastic Injection Molding
We have a professional team of engineers with in-depth knowledge of the specific needs of various industries, including automotive, electronic components, and medical supplies. Combining extensive expertise, we are committed to providing cost-effective injection molding solutions. With advanced injection molding equipment and technology, we are able to offer customized services tailored to the unique requirements of each industry, ensuring both functional and quality standards are met while optimizing costs and maximizing production efficiency.
Insert & Overmolding
Our team is composed of designers, mold engineers and production engineers who work closely together to conduct in-depth discussions on your project. This collaborative effort ensures that both product and mold designs are fully optimized to meet the specific requirements of overmolding. By seamlessly integrating various material properties, we are able to strike the ideal balance between functionality and aesthetics, offering extensive possibilities for product design and performance. This approach helps achieve high-quality and cost-effective manufacturing goals.
Secondary Processing
We offer a range of high-quality secondary operations to create complete sub-assemblies for you. These services include spray painting, printing, electroplating, laser engraving, and ultrasonic welding, among others. These processes are designed to meet the practical needs of various industries, whether it’s enhancing product appearance, optimizing functional performance, or catering to specific application scenarios. We provide comprehensive and customized solutions to ensure your products meet the highest standards.
Our Resources
Get a Free Quote
- We can provide free samples for your reference.
- From concept to completion, we can provide one-stop custom services.
- You may send us samples or 3D CAD drawings in STEP, IGES, X_T, or DWG formats. We will provide a detailed quote within 48 hours.
Get a Free Quote
- We can provide free samples for your reference.
- From concept to completion, we can provide one-stop custom services.
- You may send us samples or 3D CAD drawings in STEP, IGES, X_T, or DWG formats. We will provide a detailed quote within 48 hours.
